• Series 10 Standard Leak Test Machine
• Series 20 Standard Leak Testing Fixture
• Series 40 Standard Leak Testing Fixture
• Twin Station Series 40 Standard Leak Testing Fixture
• Series 40 Standard Leak Test Machine with Interchangeable Fixtures

• TQC Equipment
• Automotive Brake Leak & Flow Testing
• 'Chilled Beam' Leak Test
• Fuel Rail Leak & Burst Testing
• Fuel Tank Leak Testing
• Helium leak testing of automotive fuel pipes
• High Pressure Audit Leak Test and Datalogging System
• High Speed Leak Testing of Plastic Vials for the Medical Industry
• High Speed Leak Testing of Pipe Fittings
• Leak Testing of Engine Blocks
• Leak Test, Flexible Facility
• Leak Test Facility for Water Valves
• Medical Device Leak Testing
• Medical Filter Leak Test Machine
• Medical Shower Head Leak Test Facility
• Plastic Sump Pipe Leak Test & Inserter
• Small Medical Device Leak Test
• V6 Engine Leak Testing
• Vauxhall Leak Test Machine
• Water Submersal Leak Detection
• Weapon Leak Test

• Product Datasheets
• Video Clips

• TQC Home Page
• Leak Test Machines
• Assembly Automation
• Test Machines
• Plastics Machines
• Engineering Design Services

Automotive Brake Part Flow & Leak Testing

        Bespoke Solution based on Standard TQC Series 40

TQC have recently developed an innovative system for the automatic testing of high specification brake parts.

The operator manually loads a part into the machine and connects the test line to do it. Firstly, an air flow test is performed to check for blockage. If successful, the part is automatically shrouded in a close fitting test chamber and 3 successive leak tests are performed using a Nolek type S9 differential leak test instrument as follows -

1. Intermediate pressure leak test (including piston movement check)
2. Low pressure leak test - 0.5bar
3. High pressure leak test - upto 160 bar

Good parts are pass stamped on completion.
Two stations allow the leak tests to be carried out on one station while the flow test is carried out on the other and vice versa.
To allow testing of different sizes and types of parts, interchangeable tooling is supplied.

	Standard aluminium extrusion bench
	Universal fixture areas
	Light guard access to each station
	Fully automatic sealing fixture
	PLC control system
	Built in Nolek S9 leak test instrument
	Standard operator interface panel
	Suitable for medium to high volume applications
	Leak Test Description
	All the leak tests check for zero brake fluid leakage at various service pressure conditions.
	1st leak test is performed at 2 bar
	2nd leak test is performed at 0.5 bar
	3rd leak test is selectable between 35 bar and 160 bar.
	Nominal throughput is approximately 1 part per minute on a 2-station machine.

This bespoke test system is based around the standard TQC series 40 range of equipment.

For a printer friendly sheet on the Brake flow and leak test unit please visit our datasheets area or for further testing machines and systems please visit our applications area. 

If you have any leak or flow testing requirements a cost effective solution can be developed using standard equipment and bespoke elements as required. If you are currently considering any type of test application contact TQC to discuss your requirements