Leak Test Cell with Robotic Handling
January 16, 2020
Client: Leading Plastic Moulding CompanyPart: Automotive Tyre Pressure Sensor (Overmoulded Assembly)Machine supplied: Fully Automatic Leak Test Cell with Robotic HandlingRobot: Fanuc 6-Axis with Multi-Part GripperCapacity: 6-Up Part Handling (6 Assemblies Per Cycle)Test Method: Air Decay Leak Testing with MALT UnitsOperations: Insert Bowl Feed → Robot Load to Moulds → Overmoulding → Robot Unload → Cooling…
Battery Tray Leak Test Machine
January 16, 2020
Machine supplied: Battery Tray Leak Testing system with infeed and outfeed conveyors Client: Leading Automotive Vehicle Manufacturer Part: Electric Vehicle Battery Tray Test Method: Pressure Decay (Vacuum) Test Pressure: 16 mbar (hold for 60 seconds, reject if drops below 14 mbar) Cycle Time: 90 seconds typical (225 seconds maximum) The Challenge A leading automotive vehicle manufacturer needed…
Automated laser marking and verification system for automotive parts
January 16, 2020
Client: Global Heavy Automotive Parts SupplierPart: Heavy Automotive Transmission Circular PartMachine supplied: Laser marking and verification systemMarking Type: Alphanumeric + 2D Datamatrix Barcode + Timing MarksConfiguration: 2-Position Indexing Table for Simultaneous Load/Mark Operations The Challenge A global heavy automotive parts supplier needed automated laser marking with verification for transmission components. The marking requirements included: Manual marking methods (stamping,…
Automotive Casting Multi-Position Screwdriving & Marking System
January 16, 2020
Machine supplied: Automated screwdriving system for assembly / disassembly machine for cam carrier castings Client: Leading Automotive Casting Company Part: Cam Carrier Assembly Operations: 20 Screws + 2 Dowel Pins + Multi-Position Marking Modes: Production, Rework, and Teardown The Challenge A leading automotive casting company needed a flexible automated screwdriving system for cam carrier assemblies that could support…
Automotive Brake Leak and Flow Testing
October 31, 2019
Machine supplied: Brake Leak Testing and Flow Testing Bench with Twin Stations Client: Leading Automotive Brake Parts Supplier Part: Disc Brake Assemblies Throughput: 1 part per minute (60 parts per hour) Test Methods: Flow Test + 3-Stage Pressure Decay (0.5, 2, and up to 160 bar) The Challenge A leading automotive brake parts supplier needed production acceptance…