Fuel Pipe Helium Leak Test System
October 4, 2023
Machine supplied: Fuel Pipe Helium leak test system Client: Leading Global Aerospace Technology Company Part: Composite Fuel Pipes for the Aerospace Sector Throughput: 15 parts per hour Test Methods: High-Pressure Proof Test (210 bar) + Helium Mass Spectrometry The Challenge A leading global aerospace technology company needed production acceptance testing for composite fuel pipes across…
Rugby Ball Valve Leak Test Fixture
September 18, 2023
Machine supplied: Valve Leak test fixture for very low leakage rate Part: Smart Rugby ball valve assembly Client: Leading Sports Technology Company Throughput: Up to 100 parts per hour Test Method: Pressure Decay at Detection Limit The Challenge A leading sports technology company needed a valve leak test solution for valves used in smart rugby…
Portable Leak Test System – MALT
September 14, 2023
Machine supplied: Fully portable leak test system Client: Leading Global Jet Engine Manufacturer Part: Remotely located pipe joints Application: Field Testing of Assembled Pipework The Challenge A leading global jet engine manufacturer needed to verify pipe joint integrity in remote locations where fixed leak test equipment couldn’t be installed. The test system needed to be:…
Tracheal Tube Leak Testing
July 21, 2023
Machine supplied: Automatic Tracheal tube leak testing system using helium tracer gas. Client: Global leader in medical device technology, services, and solutions Part: Tracheal Tubes of various sizes Throughput: Up to 800 parts per hour Test Method: Dual Sequential Testing (Air Decay + Helium Mass Spectrometry) Compliance: GAMP 5 Standard with Full Documentation The Challenge…
Rotary Table Assembly System for Plastic Parts
June 19, 2023
Machine supplied: Semi-Automatic rotary table assembly system with testing and automated packing. Client: Leading Plastic Injection Moulding Company Part: Automotive Plastic Assembly Stations: 4-Position Indexing Rotary Table Operations: Manual Load + Grease Dispense + Vision Assembly Verification + Function Test + Automatic Unload/Pack Variants: 3 Assembly Types (Including Left/Right Hand Versions) The Challenge A leading…
Automatic Drilling and Punching Machine
June 19, 2023
Client: Leading Industrial Door Manufacturing SupplierPart: Metal Fabrications for Industrial Door Assemblies (Multiple Sizes)Machine supplied: Automatic Drilling and Punching SolutionOperations: Horizontal Drilling (4 Spindle Units) + Hydraulic PunchingSpindles: 2 Single-Spindle + 2 Twin-Spindle Electro-Pneumatic UnitsPunching: Hydraulic Power Pack with Multi-Cylinder ActuationAdjustment: Manual Handwheel Width Adjustment with Automatic Rear Hole PositioningSafety: Perimeter Guarding with Safety Mat…
Medical Device Leak Test Drawer Fixture
February 9, 2023
Client: Leading Medical Diagnostic Device CompanyPart: Laboratory-on-a-Chip Diagnostic Cassette (Lab-on-a-Chip)Machine supplied: Series 20 Drawer Leak Test Fixture (Dual Fixture Configuration)Test Method: Low-Pressure Air Decay (0.5-0.9 bar + 0.5 bar Vacuum)Sealing: Complex Multi-Zone Sealing per CassetteTest Sequence: 6 Sequential Tests per Fixture (12 Total)Controllers: 2× OEM MALT LT201 Valve Modules with Synchronised OperationSafety: Drawer Interlock, Fail-Lock…
Medical Device Leak Testing
February 9, 2023
Overview: Medical Device Leak TestingClients: Leading Global Medical and Pharmaceutical CompaniesApplications: Diagnostic Devices, Surgical Instruments, Drug Delivery Systems, Sterile PackagingTest Methods: Air Decay, Vacuum Decay, Helium/Hydrogen Tracer Gas, High Vacuum EvaporationConfigurations: Series 20 Drawer Fixtures, High-Speed Multi-Station Systems, Clean Room EquipmentCompliance: FDA, ISO 13485, GAMP 5 Validation Medical Device Leak Testing Expertise TQC has supplied…